Work flow and different characteristics of three common sterilization pots
2024-01-12 18:06:51
The sterilization pot can be divided into different types of products according to different aspects. The workflow of different sterilization pots is still similar. Let's take a closer look:
1. Pulse spray sterilization, uniform temperature inside the pot
A pulse sprinkler is set, the hot water is wavy sprayed, and a plurality of nozzles are arranged between each of the four corners of each plate and each of the partitions.
Fan-shaped spray sterilization ensures uniform temperature inside the pot.
2. Take multiple stages of heating, sterilization thoroughly
Since there is less circulating water in the pot and a high-efficiency heat exchanger is used, the temperature required for sterilization is reached within a few minutes, and multiple stages are set according to different products.
Warm sterilization and multi-stage cooling ensure that the taste, color and nutrients of the food are not destroyed.
3. Indirect heating prevents contamination between steam and cargo
The circulating water in the pot is passed through a circulation pump, a beef sterilization pot, and is sent to a heat exchanger for heating or cooling to cool down. Avoid the goods and steam in the pot and cold
However, the contact of raw water prevents the secondary pollution. Due to the use of recycled pure water, the surface of the pot and the surface of the goods are clean and clean, without scale and pollution.
4. Reasonable pressure control for sterilization of nitrogen-filled packaging
The computer program automatically controls the balance of temperature and pressure in the pot to rise and fall. It is essential for nitrogen-containing packaging, glass bottles and plastic bottles to ensure no deformation.
Not broken, so that each product can be thoroughly sterilized.
So, what are the functional characteristics of different sterilization pots? Here are three more common examples to illustrate the difference in structure and function:
Rotary sterilizer equipment features:
The inner rotating body is welded and assembled by a machining center, and the sterilization pot ensures the concentricity of the shaft and the rotating body during the rotation of the rotating body.
The imported alloy mechanical seal solves the problem of water vapor leakage during the rotation process.
The roller is made of tin bronze, stainless steel, synthetic steel and other materials, which prolongs its service life and solves the defects of bearing rotation.
The guide rails are all rollers, distributed in the left, right and lower parts, which reduces the labor intensity of the workers in the process of feeding and discharging, and eliminates the phenomenon of the material baskets moving back and forth during the rotation process.
The material basket pressing system is automatically compacted by cylinders. The whole set of cylinders are made of stainless steel and other alloys, which solves the phenomenon of cylinder leakage caused by rust during use.
The transmission system adopts a reducer with braking function and an automatic positioning system to ensure that the rotating body always maintains the same position after stopping, which facilitates the smooth progress of the feeding and discharging process.
The rotation speed adopts frequency conversion speed regulation, and the user can adjust the rotation speed of the rotating body at any time according to the viscosity of the product, thereby achieving the purpose of no delamination and no precipitation of the product.
The device is integrated with the reducer base, which solves a series of problems caused by the change of the concentricity of the drive shaft caused by the deformation of the reducer base and the pot body during use.
The whole sterilization process adopts PLC automatic linear control. The heat distribution temperature inside the tank is controlled at ±0.1 °C. It can be heated in multiple stages, saving energy. It is equipped with F value measurement function and can store 30 sterilization formulas.
Spray sterilizer equipment features:
1. A small amount of process water is quickly circulated to quickly reach the predetermined sterilization temperature.
2. Reduce steam consumption. The sterilizing water after steam atomization is directly or indirectly mixed in the sterilizing pot, and the sterilizing pot increases the speed of heating and cooling.
3. Water is sprayed from different angles, and steam, air and water are mixed and convected to form a perfect temperature distribution.
4, low noise, create a quiet, comfortable working environment.
5. The pot is equipped with four movable temperature sensing probes, which can monitor the F value of the food center and the heat distribution in the pot at any time, and keep abreast of the heat penetration (the time from the surface of the food to the geometric center of the food) to ensure The product is not overly sterilized.
6, perfect pressure control, the pressure of the entire production process is constantly adjusted to adapt to changes in the internal pressure of the product packaging, especially suitable for products containing gas packaging.
7. The process water preheating system (optional) ensures that the hot filled product is subjected to a continuous heating process.
8, the use of demineralized water (optional) to avoid the process water quality problems caused by contamination of the outer packaging.
9, steam sterilization function (optional).
Single pot steam sterilizer equipment features:
1. The steam is in direct contact with the product to increase the rate of temperature rise.
2, low noise, create a quiet, comfortable working environment.
3, the pot can be equipped with four movable temperature sensing probes, which can monitor the F value of the video center and the heat distribution in the sterilization pot at any time, and keep abreast of the heat penetration (the time from the surface of the food to the geometric center of the food) .
4, perfect pressure control, the pressure of the whole production process is constantly adjusted to adapt to the changes in the internal pressure of the product packaging, so that the deformation of the product packaging is lower, especially suitable for gas-containing products.
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